The Foam Company supplies cut-to-size expanded polystyrene (EPS) foam across Australia, with sheets, blocks and custom profiles available for construction, signage, concrete formwork, industrial insulation, render applications, blockouts, void formers and protective packaging. Orders are dispatched from warehouses in Sydney, Melbourne, Brisbane, Adelaide and Perth, and custom shapes can be quoted from technical drawing files such as DXF, DWG or EPS.
Expanded polystyrene (EPS) is a closed-cell, lightweight cellular plastic. The Foam Company's EPS products are Australian-made, manufactured to Australian Standard AS1366.3 and comply with applicable Australian building requirements.
What Is Cut-to-Size EPS Polystyrene Foam?
Expanded polystyrene (EPS) is a closed-cell, lightweight cellular plastic. The Foam Company supplies Australian-made EPS products that meet Australian Standard AS1366.3 and comply with applicable Australian Building Codes. EPS can be supplied as flat sheets or cut into custom profiles and shapes for specific project requirements. Properties include:
- Closed-cell, lightweight structure with good moisture resistance.
- Fire-retardant, self-extinguishing formulation.
- Strong buoyancy, used in marine flotation applications.
- Shock-absorbing, suited to protective packaging.
- 100% recyclable, with no ozone-depleting gases used in manufacturing.
Where Can You Buy Cut-to-Size Polystyrene Foam in Australia?
The Foam Company is an Australian-owned and operated supplier of cut-to-size EPS for both retail and wholesale customers across Australia. Cut-to-size polystyrene is mainly a delivery-only product. Orders are dispatched from warehouses in Sydney, Melbourne, Brisbane, Adelaide and Perth, with delivery available Australia-wide. Custom-cut and profile-cut EPS is quoted directly through the sales team, as pricing depends on the dimensions, profile, quantity and complexity of the job. Standard EPS sheets can also be purchased online through the relevant state product pages.
You can reach the sales team through:
- Phone: 1800 362 626 (1800 FOAM CO)
- Email: sales@thefoamcompany.com.au
- Product enquiry form on the cut-to-size EPS page
What Is Cut-to-Size EPS Used For?
Common applications for custom-cut EPS from The Foam Company include:
- Insulation systems and geofoam for civil engineering.
- Concrete formwork, blockouts and cost-effective void formers.
- 3D signage, shopfitting displays and event displays.
- Theming for film, stage sets, and amusement parks.
- Model-making and decorative architectural profiles.
- Marine buoyancy devices and surfboard blanks.
- Protective packaging and refrigeration insulation.
How Is Cut-to-Size Polystyrene Priced and Ordered?
Custom cut-to-size EPS orders currently have a minimum order value from $400 + GST. Because custom pricing depends on the size, quantity, profile and complexity required, customers should contact The Foam Company directly for a quote. For complex or irregular shapes, drawing or cutting files such as DXF, DWG or EPS may be required so the job can be priced accurately. Cut-to-size EPS is mainly a delivery-only product, although a limited range of products may be available for pickup from selected warehouses. For larger deliveries, someone will need to be on site to receive the order.
| Buying Option | Best For | Pricing | How to Order |
| Standard EPS sheets | Standard sizes, insulation and general-purpose applications | Varies by state, sheet size, thickness and grade | Order online through the relevant state product page |
| Cut-to-size or custom-profile EPS | Signage, formwork, model-making, blockouts and exact-fit applications | Custom orders from $400 + GST minimum | Contact the sales team by phone, email or enquiry form |
| Wholesale or bulk quantities | Large construction, industrial and commercial projects | Quoted per project | Contact the sales team directly |
Final Thoughts
If you need EPS cut to a specific size, thickness or profile, The Foam Company supplies custom polystyrene solutions for projects across Australia. With dispatch available from Sydney, Melbourne, Brisbane, Adelaide and Perth, EPS can be supplied for construction, formwork, signage, packaging, insulation and other commercial or specialised applications.
For custom requirements, contact the sales team with your dimensions, quantities and, where applicable, DXF, DWG or EPS cutting files to request a quote.
Browse the full range or start a custom cut enquiry on the cut-to-size EPS polystyrene page.
FAQs
Does The Foam Company sell polystyrene to the public or wholesale only?
Both. The Foam Company supplies polystyrene products directly to the public as well as handling large wholesale orders and projects.
What is the minimum order for cut-to-size polystyrene?
Custom cut-to-size EPS orders currently have a minimum order value from $400 + GST. Contact The Foam Company for pricing based on your required size, quantity and profile.
What files are needed for a custom-cut quote?
For any complex shapes, The Foam Company requires drawing or cutting files such as DXF, DWG or EPS to provide accurate pricing.
Which states does The Foam Company deliver cut-to-size EPS to?
Cut-to-size EPS can be supplied Australia-wide, with products dispatched from warehouses in Sydney, Melbourne, Brisbane, Adelaide and Perth. Freight pricing for outer-metro and regional locations is quoted separately.
Does The Foam Company sell offcuts?
No. All offcuts and waste polystyrene generated by The Foam Company are recycled rather than sold.
Is The Foam Company's EPS Australian-made?
Yes. The Foam Company supplies Australian-made EPS products manufactured to Australian Standard AS1366.3 and compliant with applicable Australian Building Codes.
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